Are you looking for the best custom sheet metal bending suppliers to bring your project to life? Here’s a comparison of the top companies that excel in precision, quality, and innovation, helping you find the perfect fit for your needs. Let’s dive in
Sheet Metal Bending Services – SendCutSend
Product Details: SendCutSend offers CNC bending services using top-of-the-line equipment and robotics, along with expertly trained staff. They accept files in .ai, .dwg, .dxf, .step, or .stp formats. Standard production takes 3-5 days with 1-3 day shipping.
Pros:
– Uses top-of-the-line CNC equipment and robotics fo…
– Expertly trained staff ensure high-quality bending…
– Live pricing updates based on material, bending, a…
– Free 3-5 day shipping for standard orders.
– Supports various file formats including CAD and no…
– Provides a bending calculator to ensure accurate m…
– Offers design guidelines and troubleshooting tips…
Cons:
– Requires adherence to specific bending guidelines…
– Bending adds a $19 minimum to the cart total.
– Certain bend types, like those with odd flange sha…
– Material-specific bend relief and deformation cons…
– Tolerance stackup for multiple bends needs careful…
On-Demand Custom Metal Bending Services
Sheet Metal – We Cut It – We Bend It – We Ship It
Product Details: MetalsCut4U offers custom-cut sheet metal services using aluminum, stainless steel, and carbon steel. Customers can choose from 14 forms and shapes or provide their own drawings. The process includes cutting, bending, and sometimes welding the
metal parts, which are then packaged and shipped.
Pros:
– Customizable to specific measurements and shapes
– Variety of metal types available (aluminum, stainl…
– Option to bend and weld the metal parts as needed
– Convenient online ordering system
– Packaging and shipping services included
Cons:
– Requires accurate measurements from the customer
– No feedback on how customers apply their custom fa…
Metal Bending Service by Xometry | Online Quote
Product Details: Parts can be cut using laser, waterjet, or plasma cutting. Post-processing options include welding, adding inserts, and finishing services. General tolerances are +/- 0.010″ for single planes and +/- 0.030″ for multi-planed bent parts.
Pros:
– Endless options for materials, finishes, tolerance…
– Easy to use with instant quotes and delivery to yo…
– High precision and accuracy due to the elimination…
– Vetted network with ISO 9001:2015, ISO 13485:2016,…
– Beautiful parts with smooth, clean finishes due to…
Cons:
– Bending tolerances can vary between 1 degree and 5…
– Contoured forms are reviewed on a case-by-case bas…
– Buyers are responsible for defining specific requi…
Sheet Metal Bending Service
Product Details: Fabworks’ sheet metal bending service uses CNC technology for precision and efficiency. It supports bends from 0-135 degrees with +/- 1 degree angle tolerance and +/- 0.015 inches length tolerance. No minimum quantity is required,
and the service typically adds 1 business day to the project lead time.
Pros:
– High precision with advanced CNC bending technolog…
– Quick turnaround times, often same-day or next-day…
– No minimum order quantity, suitable for prototypes…
– Transparent lead times and cost-effective solution…
– Skilled technicians ensure high-quality custom met…
– Instant pricing available through the online platf…
Cons:
– Large bends over 24 inches can cause warping to th…
– Compound bends have a larger tolerance of +/- 0.02…
– Small score lines along the outer surface of bent…
– International shipping is not currently available
SendCutSend: Custom Sheet Metal Fabrication
Product Details: Minimum order price starts at $29, with prices starting from less than $39. Accepts DXF, EPS, DWG, and AI files. Customizable laser cutting templates and design services available.
Pros:
– Fast turnaround time: 2-4 days production, 1-3 day…
– Low minimum order price: $29
– Free shipping in the USA, from $19 to Canada
– Wide range of materials and thicknesses available
– Automated quoting and pricing process
– High-quality finishing options: powder coating, an…
– US-based facilities in Reno, NV, and Paris, KY
– Efficient and cost-effective for short-run product…
Cons:
– Limited material options in alloy and thickness
– Risk of file leakage or unauthorized use when send…
– Highly automated process may lack human oversight…
– Could be challenging for local shops to compete wi…
Custom Sheet Metal Bending Services
Product Details: RapidDirect offers custom sheet metal bending services using advanced electric and hydraulic press brakes. Maximum part size is 1.5m x 1.5m, with bending forces up to 1000 tons and bending thickness up to 60 mm.
General tolerances follow ISO 2768, with bend angle tolerances of ±1° and bend to edge/hole tolerances of ±0.254 mm. Lead times typically range from 3 to 5 business days.
Pros:
– Precise bending with advanced CNC systems ensuring…
– Extensive post-processing options to ensure parts…
– Ability to handle complex and intricate designs wi…
– Fast turnaround times, with standard orders comple…
– Global reach, serving over 120 countries and 20,00…
Cons:
– Limited to bending angles of up to 130°, which may…
– Springback can be a challenge, especially with thi…
– Lead times can vary significantly based on the com…
Laser Cutting and Sheet Metal Services l OSH Cut
Product Details: Materials include mild steel, stainless, aluminum, brass, and copper. Services are ISO 9001 certified with a focus on continuous improvement.
Pros:
– Instant online pricing and ordering
– Rapid lead-times, including same-day options
– No fabrication brokers or 3rd-party service provid…
– Automatic volume discounts
– Fully-nested pricing for multi-part jobs
– Deburring and graining options available
– High customer satisfaction with a Net Promoter Sco…
Cons:
– Limited to shipping within the United States
– Cannot cut materials not listed in their catalog
– Lead-time engine tied to production capacity, no g…
Custom Metal Bending & Forming
Product Details: Tempco Manufacturing offers custom metal bending and forming services using advanced production equipment. Processes include bending, forming, and stamping of various metals like aluminum, carbon steel, and stainless steel.
Pros:
– Utilizes industry-leading press brake and precisio…
– Can handle materials with unique properties and st…
– Ability to automate and standardize processes for…
– Offers a range of material options including alumi…
– In-house tool and die shop ensures precision and c…
– Large press brake capacity (up to 14 ft) for heavy…
Cons:
– No specific cons mentioned, but material limitatio…
– Dependence on advanced equipment may lead to highe…
Sheet Metal Bending Services
Product Details: eMachineShop offers CNC bending services to shape various metal materials into custom forms and configurations. The process uses pneumatic or hydraulic press brakes with a variety of punches and dies.
Pros:
– Precise and accurate shapes and sizes
– Economical method for producing 3D parts from 2D s…
– Suitable for ductile metals like aluminum, stainle…
– Free CAD software for design
– FREE Shipping in the USA
– 100% Quality Guaranteed
Cons:
– Materials like magnesium can be too brittle and pr…
– Bending can thin out material at the bend site, af…
– Tolerance stack-up can lead to misalignments and f…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Sheet Metal Bending Services – SendCutSend | SendCutSend offers CNC bending services using top-of-the-line equipment and robotics, along with exp… | – Uses top-of-the-line CNC equipment and robotics fo… – Expertly trained staff ensure high-quality… | – Requires adherence to specific bending guidelines… – Bending adds a $19 minimum to the cart tota… | sendcutsend.com |
| On-Demand Custom Metal Bending Services | www.oshcut.com | |||
| Sheet Metal – We Cut It – We Bend It – We Ship It | MetalsCut4U offers custom-cut sheet metal services using aluminum, stainless steel, and carbon steel… | – Customizable to specific measurements and shapes – Variety of metal types available (aluminum, sta… | – Requires accurate measurements from the customer – No feedback on how customers apply their custom… | metalscut4u.com |
| Metal Bending Service by Xometry | Online Quote | Parts can be cut using laser, waterjet, or plasma cutting. Post-processing options include welding,… | – Endless options for materials, finishes, tolerance… – Easy to use with instant quotes and delive… | – Bending tolerances can vary between 1 degree and 5… – Contoured forms are reviewed on a case-by-… |
| Sheet Metal Bending Service | Fabworks’ sheet metal bending service uses CNC technology for precision and efficiency. It supports… | – High precision with advanced CNC bending technolog… – Quick turnaround times, often same-day or… | – Large bends over 24 inches can cause warping to th… – Compound bends have a larger tolerance of… | www.fabworks.com |
| SendCutSend: Custom Sheet Metal Fabrication | Minimum order price starts at $29, with prices starting from less than $39. Accepts DXF, EPS, DWG, a… | – Fast turnaround time: 2-4 days production, 1-3 day… – Low minimum order price: $29 – Free shippi… | – Limited material options in alloy and thickness – Risk of file leakage or unauthorized use when se… | sendcutsend.com |
| Custom Sheet Metal Bending Services | RapidDirect offers custom sheet metal bending services using advanced electric and hydraulic press b… | – Precise bending with advanced CNC systems ensuring… – Extensive post-processing options to ensur… | – Limited to bending angles of up to 130°, which may… – Springback can be a challenge, especially… | www.rapiddirect.com |
| Laser Cutting and Sheet Metal Services l OSH Cut | Materials include mild steel, stainless, aluminum, brass, and copper. Services are ISO 9001 certifie… | – Instant online pricing and ordering – Rapid lead-times, including same-day options – No fabricatio… | – Limited to shipping within the United States – Cannot cut materials not listed in their catalog -… | www.oshcut.com |
| Custom Metal Bending & Forming | Tempco Manufacturing offers custom metal bending and forming services using advanced production equi… | – Utilizes industry-leading press brake and precisio… – Can handle materials with unique propertie… | – No specific cons mentioned, but material limitatio… – Dependence on advanced equipment may lead… | www.tempcomfg.com |
| Sheet Metal Bending Services | eMachineShop offers CNC bending services to shape various metal materials into custom forms and conf… | – Precise and accurate shapes and sizes – Economical method for producing 3D parts from 2D s… – Su… | – Materials like magnesium can be too brittle and pr… – Bending can thin out material at the bend… | www.emachineshop.com |
Frequently Asked Questions (FAQs)
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What is sheet metal bending and how does it work?
Sheet metal bending is the process of forming metal into different shapes by applying force to deform it. This is typically done using a press brake machine, which aligns and holds the metal, then exerts force to create the desired bend.
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What materials can be used for sheet metal bending?
You can bend a variety of metals, including steel, aluminum, and more. Steel is versatile and strong, while aluminum is lightweight and corrosion-resistant. The choice of material depends on your specific needs and the application of the final product.
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What are the key steps in the sheet metal bending process?
The process involves initial design, preparing your file, the bending process itself, and finishing processes. You need to calculate bend deductions, ensure proper flange lengths, and space features away from the die line to achieve accurate results.
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What are the differences between air bending and bottom bending?
Air bending uses less pressure and allows for multiple bend angles with the same die, making it faster. Bottom bending, however, generates less springback and creates more accurate angles but requires different dies for each bend radius and more machine pressure.
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How do I ensure accurate bend radii and avoid common issues?
To ensure accurate bend radii, you should use a bending calculator to account for material stretching and select the right die for the job. Additionally, incorporating bend relief notches can prevent bulging and tearing in the corners of your bent parts.
