Struggling to find the perfect EVA foam manufacturer in the USA? You’re not alone! With so many options out there, it’s tough to know which factory truly delivers top-notch quality, reliable lead times, and excellent customer service. Choosing the right supplier means smoother projects, consistent results, and peace of mind. Imagine what you could achieve with a partner you genuinely trust. Ready to discover the best EVA foam manufacturers in the country? Let’s dive in!

Related Video

Foam Creations – Leading Molded Foam Manufacturer in North America

Product Details:
Foam Creations specializes in designing and manufacturing products made from expanded closed-cell EVA foam using rotational molding, offering customized foam parts and finished products for a variety of industries.

Technical Parameters:
– Uses expanded closed-cell EVA (ethylene-vinyl acetate) foam
– Rotational molding process for seamless, durable, and lightweight parts
– Water and chemical resistance due to closed-cell structure
– Products available in multiple densities, colors, and shapes

Application Scenarios:
– Recreational products such as flotation devices, pool toys, and sports equipment
– Medical and healthcare products requiring hygienic, cushioned materials
– Footwear and orthotic components
– Industrial and automotive components needing lightweight, durable foam parts

Pros:
– Highly customizable for various shapes, densities, and colors
– Waterproof, buoyant, and resistant to chemicals and UV rays
– Lightweight and durable with a comfortable, soft touch
– Shock absorbing and non-marking material

Cons:
– Customization and molding process may result in higher production costs for
– Limited to applications suitable for EVA foam properties (e.g., not suitable

SilentFoam® – EVA Foam Manufacturer

Home | TMI Molded Foam Technologies

Product Details:
Custom molded foam products engineered and manufactured using in-house design, tooling, CNC cutting, sewing, and quality control. TMI Molded Foam Technologies produces molded foam parts for various industries with factories in the USA, Mexico, and Asia.

Technical Parameters:
– OEM / Tier 1 production facility
– Custom manufacturing to client specifications and tolerances
– Advanced molded foam technologies including CNC cutting, custom tooling, and
– In-house engineering and design support

Application Scenarios:
– Automotive seating and components
– Casino & gaming seating
– Furniture cushions and upholstery
– Marine seating and interior foam components
– Medical foam products
– Memory foam pillows
– Motorcycle seats
– Theater and sanctuary seating
– General transportation seating

Pros:
– Over 40 years of American manufacturing experience
– Full in-house control of engineering, design, manufacturing, and quality
– Ability to produce highly customized molded foam solutions
– Multi-location production facilities in USA, Mexico, and Asia for global

Cons:
– Technical specifications for materials and foam properties are not listed in
– No information given on minimum order quantities or lead times

EVA Foam and EVA Foam Sheets – Monmouth Rubber & Plastics

Product Details:
Monmouth Rubber & Plastics offers EVA foam and EVA foam sheets, along with a wide range of closed cell sponge rubber, open cell foam, solid rubber/plastic sheeting, and recycled material solutions. Their proprietary brands include DURAFOAM™, DURAFLEX™, and BONDAFLEX™. Products are available as buns, sheets, rolls, and tape, and comparable to major industry standards like Rubatex®, Ensolite®, and ANR stocks.

Technical Parameters:
– Closed cell and open cell foam structures available
– UL listed rubber products (DURAFOAM DK SERIES)
– Recycled rubber and plastic foam offerings
– NEMA electrical enclosure gasket compliant materials

Application Scenarios:
– Gaskets and seals for electrical enclosures
– Weather stripping and tape for insulation
– Wetsuit and protective neoprene applications
– Custom-cut foam components for various industrial uses

Pros:
– Wide selection of proprietary brands and formulations
– UL listed and industry-comparable equivalents for legacy products
– Support for recycling and sustainability (Trash 2 Cash Recycling Program)
– Free technical support and sample requests

Cons:
– Limited detailed technical specifications available directly on the EVA foam
– Some product compatibility claims (equivalents) may require testing for exact

Ultralon Foam Group – PE and EVA Foam Manufacturers

Product Details:
Ultralon Foam Group manufactures, supplies, and converts high-quality polyethylene (PE), ethylene-vinyl acetate (EVA), and specialty foams. Their product lines include composite soft materials (U-PERFORM), custom marine decking (U-DEK), and engineered building products (U-BUILD) for weatherproofing, thermal, and acoustic solutions.

Technical Parameters:
– High-quality, non-hazardous raw materials used in foam production
– Tightly controlled manufacturing processes
– Utilizes latest moulding technology and equipment
– Engineered for reliability and consistency in demanding applications

Application Scenarios:
– Marine decking for sailing yachts, motor yachts, trailer boats, RIBs, and
– Residential and commercial construction for weatherproofing, thermal, and
– OEM custom solutions in composite soft materials
– Sealing cladding penetration for HVAC, electrical, and plumbing

Pros:
– Offers custom OEM solutions and a wide range of specialized foam products
– High level of technical expertise and advanced manufacturing technology
– Consistent, reliable product quality suited for demanding applications
– Non-hazardous materials align with safety and regulatory standards

Cons:
– No detailed technical specifications or performance metrics listed
– Specific disadvantages or limitations of products are not provided

EVA Foam Injection Molding | PopFoam Tough Molded Foam

EVA Foam Rolls, Sheets & Custom Shapes – FoamOrder

Product Details:
EVA foam sheets and rolls available in various thicknesses, densities, and sizes, offered by FoamOrder for custom applications and projects.

Technical Parameters:
– Available thicknesses range from 1/8 inch to 4 inches
– Standard sheet sizes up to 80×48 inches
– Densities typically ranging from 2 pounds per cubic foot (PCF) to 6 PCF
– Closed-cell structure for water and moisture resistance

Application Scenarios:
– Exercise mats, yoga mats, and floor mats
– Costume and cosplay fabrication
– Sports padding and equipment protection
– Packaging, crafts, and industrial uses

Pros:
– Lightweight and flexible material
– Water-resistant and durable
– Easy to cut, shape, and glue
– Custom sizes and thicknesses available

Cons:
– Can be less heat-resistant than other foam types
– May compress or indent under heavy weight over time

EVA Foam – Secon Rubber & Plastics, Inc.

Product Details:
Secon Rubber offers EVA (Ethylene Vinyl Acetate) foam materials in various densities and thicknesses, suitable for cut parts, gaskets, seals, strips, and custom fabrication for industrial and commercial uses.

Technical Parameters:
– Available in a variety of densities and thicknesses
– Closed cell structure for water and moisture resistance
– Excellent chemical resistance
– Bright color options available

Application Scenarios:
– Gaskets and seals for insulation and cushioning
– Padding for sporting goods, footwear, and medical devices
– Packaging for protective cushioning
– Automotive and construction applications

Pros:
– Excellent resistance to water, chemicals, and UV
– Lightweight and buoyant
– Good thermal insulation properties
– Easily fabricated, cut, and bonded

Cons:
– Not suitable for high-temperature applications
– May be less durable than some rubber materials under heavy mechanical stress

Ethylene Vinyl Acetate (EVA) Foam Suppliers – Thomasnet

Product Details:
Suppliers offer Ethylene Vinyl Acetate (EVA) foam and foam products, available through various company types such as custom manufacturers, distributors, and turnkey systems integrators. Products include foams made in the USA with possible compliance to the Berry Amendment and Buy American Act.

Technical Parameters:
– Berry Amendment compliance
– Buy American Act compliance
– Made in the USA
– Certifications such as API Spec Q

Application Scenarios:
– Industrial manufacturing requiring foam materials
– Projects requiring compliance with U.S. origin regulations
– Custom foam fabrication
– Applications where branded or certified foam products are needed

Pros:
– Availability of custom manufacturing and instant quotes
– Wide supply network for EVA foam products
– Compliance with U.S. manufacturing standards and origin declarations
– Quality certifications ensuring industry standards

Cons:
– Detailed product specifications and properties are not listed
– Direct purchase or product access may require registration

North American EVA molded foam manufacturer | Foam Creations

Product Details:
Foam Creations specializes in manufacturing moulded foam products using its proprietary closed-cell foam technology (XL EXTRALIGHT®). The company offers custom-moulded foam solutions for a variety of markets, focusing on lightweight, durable, and high-quality foam products tailored to client specifications.

Technical Parameters:
– Utilizes XL EXTRALIGHT® closed-cell foam technology
– Offers products that are lightweight, flexible, and non-toxic
– Foam is resistant to UV, water, and bacteria
– Products can be customized in density, color, and shape

Application Scenarios:
– Footwear (insoles, sandals, shoes)
– Recreational and sporting goods
– Medical and healthcare products
– Industrial applications and protective equipment

Pros:
– Lightweight and highly durable foam products
– Waterproof, UV-resistant, and bacteria-resistant properties
– Completely customizable to meet specific project requirements
– Non-toxic and easy to clean

Cons:
– Primarily suitable for products that can be manufactured using closed-cell foam
– Customization may require higher minimum order quantities or lead times

Comparison Table

Frequently Asked Questions (FAQs)

How can I find reliable EVA foam manufacturers in the USA?
Start by searching online business directories, industry trade shows, or established B2B platforms. You can also ask for recommendations from peers in your industry or visit company websites to review their offerings and certifications.

What should I look for when choosing an EVA foam manufacturer?
Check their experience, quality standards, production capacity, customization capabilities, and customer reviews. It’s important they can meet your volume needs and specific product requirements.

Can I request product samples before placing a large order?
Most reputable manufacturers offer samples so you can evaluate the quality and suitability of their EVA foam products. Be sure to ask about sample fees and lead times.

Are customizations available for EVA foam products?
Yes, many USA-based manufacturers provide customization options such as thickness, color, density, and die-cut shapes. Communicate your exact needs early to ensure they can accommodate your project.

What is the typical lead time for EVA foam orders?
Lead times can vary depending on order size, customization, and current demand. Generally, expect 2-6 weeks for standard orders, and longer for highly specialized products. Always confirm timelines with your chosen manufacturer.