Thinking about building a custom commercial boat, but not sure which U.S. manufacturer to trust? You’re not alone—choosing the right factory can make all the difference in quality, safety, and long-term performance. With so many options out there, it can feel overwhelming to separate the best from the rest. That’s why we’ve compared the top custom commercial boat factories across the USA. Discover which manufacturers deliver outstanding craftsmanship, reliability, and service. Ready to set sail with confidence?
Read on to find your perfect partner!
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Aluminum Boats | Catamarans | All American Marine
Product Details:
All American Marine designs and manufactures custom aluminum vessels, including high-speed catamaran passenger ferries, monohull cruise boats, government research vessels, patrol boats, hybrid and electric-powered boats, and specialized work and survey vessels. Each vessel is customized to operator requirements, utilizing Teknicraft’s hydrofoil supported hull technology and advanced fuel-efficient, innovative designs. AAM serves both commercial and government sectors with vessels built to specific mission profiles.
Technical Parameters:
– Hydrofoil supported hull catamaran design (Teknicraft)
– Fuel-efficient and long-range capabilities, including hybrid and hydrogen fuel
– Custom vessels built in a 57,000 sq ft, purpose-built facility allowing for
– Customized for operator-specific applications (e.g., capacity, maneuverability,
Application Scenarios:
– Passenger transportation via high-speed ferries and dinner cruise vessels
– Government use for patrol, law enforcement, marine safety, and game and
– Research and offshore survey work, including support for offshore wind
– Eco-friendly and hybrid propulsion for reducing emissions in maritime operations
Pros:
– Fully customized vessels designed around client/operator mission requirements
– Industry-leading innovation, including hydrogen fuel cell and hybrid-electric
– Recognized craftsmanship, durable construction, and long-term service/support
– Efficient, comfortable, and versatile vessels with high operator and passenger
Cons:
– No off-the-shelf/standardized products may lead to longer lead times for custom
– Highly customized builds may carry higher initial costs compared to generic
ARMOR Marine | Custom Aluminum Boats | Fabrication | Repair
Product Details:
ARMOR Marine specializes in designing, fabricating, and repairing custom aluminum boats, including patrol boats, commercial work boats, fishing boats, landing craft, jet boats, and skiffs. Their offerings include premium custom aluminum boat models such as the Blackfish center console, Taku 25 jet boat, Griffin Bay 17 skiff, and Hecate 30 diesel jet boat. They utilize state-of-the-art 3D CAD design tools, precision CNC fabrication, and patented marine security technologies for virtually unsinkable, high-quality vessels. Repair and customization services are also available.
Technical Parameters:
– 3/16” aluminum sidesheets, deck, and topside
– Suzuki 150hp outboard available on select models
– Single Axle Aluminum Tuff Trailer included in some packages
– SEADEK HD Commercial nonskid flooring
Application Scenarios:
– Armored patrol operations
– Commercial and workboat applications
– Fishing and recreational boating in rivers, lakes, and coastal waters
– Transport and landing craft usage
Pros:
– High durability and low maintenance due to all-aluminum construction
– Virtually unsinkable vessels with patented marine security features
– Custom designs using advanced 3D CAD and CNC technologies
– All-in-one manufacturing, repair, and upgrade solutions
Cons:
– No mention of non-aluminum models, potentially limiting material choices
– Potentially higher initial investment due to custom and premium nature
Velocity Marine and Fabrication
Product Details:
Velocity Marine and Fabrication specializes in building custom aluminum boats ranging from 20-50ft, including 32ft Bristol Bay boats, 25-36ft commercial crabbing vessels, 25-40ft landing crafts, 25-45ft catamarans, 25-35ft six pack charter vessels, work skiffs, seine skiffs, and other custom projects.
Technical Parameters:
– Boat sizes range from 20 to 50 feet, with specific specializations in 32ft
– Construction material is aluminum for all boat types.
– Custom builds are available for a wide variety of marine applications.
– Company founder has over 18 years of experience in aluminum boat building and
Application Scenarios:
– Commercial fishing (e.g., Bristol Bay seiners, crabbing vessels)
– Marine transportation and landing operations (e.g., landing crafts)
– Charter services (six pack charter vessels)
– General workboat usage, including work skiffs and seine skiffs
Pros:
– Custom-built to client specifications for diverse marine and commercial
– Constructed from durable aluminum, offering longevity and low maintenance.
– Led by a highly experienced founder with a reputation for quality and attention
– Wide range of vessel sizes and types tailored for specific industry needs.
Cons:
– No published technical specifications or performance data (e.g., engine options
– Potentially longer lead times due to customization and the bespoke nature of
– Limited information about after-sales support, warranty, or service offerings
CUSTOM ALUMINUM BOAT | United States | BARRETT MARINE CO
Product Details:
Barrett Marine Co. specializes in custom marine enclosures, yacht windows, boat covers, bimini tops, and upholstery for yachts and boats. They design and manufacture tailored solutions for weather protection, shade, and visibility for marine vessels, using high-quality materials and custom fabrication.
Technical Parameters:
– Uses high-quality marine-grade fabrics, clear vinyl, and acrylics.
– Custom fabrication to fit each vessel’s unique specifications.
– Reinforced stitching and UV-resistant materials.
– Options for both rigid and flexible enclosures.
Application Scenarios:
– Protection of yacht cockpits and decks from weather conditions.
– Providing shade and comfort on pleasure boats and cruising yachts.
– Custom window replacements and upgrades for marine vessels.
– Upholstery refurbishment for marine interiors and exteriors.
Pros:
– Custom fit ensures optimal protection and aesthetics.
– Durable materials enhance product longevity.
– Improves vessel comfort and usability in diverse conditions.
– Experienced craftsmanship offers precise, high-quality results.
Cons:
– Custom fabrication may result in longer turnaround times.
– Potentially higher cost compared to mass-produced covers or enclosures.
Expertly Crafted Premium Aluminum Boats | ACI Boats
Product Details:
ACI Boats specializes in the design and construction of custom aluminum catamarans and monohull vessels for various commercial, government, and recreational uses. They focus on high-performance, durable, and customizable aluminum boats built in the USA.
Technical Parameters:
– Aluminum hull construction for durability and low maintenance
– Catamaran and monohull designs ranging from workboats to luxury yachts
– Customizable sizes and layouts based on client requirements
– Integration of latest marine technologies and propulsion options
Application Scenarios:
– Commercial fishing operations
– Patrol and law enforcement vessels
– Passenger transport and charter services
– Recreational boating and private yachts
Pros:
– Fully customizable designs tailored to specific client needs
– Durable and corrosion-resistant aluminum construction
– Expertise in building high-performance, stable catamarans
– USA-based manufacturing ensuring quality and support
Cons:
– Higher initial cost compared to mass-produced fiberglass boats
– Longer lead times due to custom build process
Encore Boat Works | Aluminum Boats Built to Perform
Product Details:
Encore Boat Works specializes in manufacturing and restoring high-quality wooden boats, particularly classic runabouts and custom designs. Their offerings include both new builds and restorations of vintage vessels.
Technical Parameters:
– Handcrafted wooden construction using premium materials such as mahogany
– Available in various custom sizes and layouts
– Restoration services include engine upgrades, electrical system overhauls, and
– Support for both gasoline and electric propulsion options
Application Scenarios:
– Recreational boating on lakes and rivers
– Use as collector’s items or show boats
– Luxury cruising and leisure activities
Pros:
– High level of craftsmanship and attention to detail
– Customization options tailored to client preferences
– Restoration preserves historical integrity and value
– Use of quality materials ensures durability and aesthetic appeal
Cons:
– Maintenance requirements are higher compared to fiberglass boats
– Potentially higher cost due to bespoke and artisanal nature
Home – Oquawka Boats
Product Details:
Oquawka Boats manufactures custom-built, aluminum boats primarily for commercial, government, and recreation use. Their offerings include a range of flat-bottom, semi-V, and modified-V hull boats, all customizable according to user requirements.
Technical Parameters:
– All-welded aluminum construction for durability
– Available in various lengths and widths (e.g., 14ft to 30ft lengths)
– Hull thicknesses typically range from .125 to .190 inches
– Customization options for deck layouts, cabins, console placement, and
Application Scenarios:
– Law enforcement and emergency response operations
– Commercial fishing and transport
– Recreational boating and hunting
– Utility and work boats for environmental or construction projects
Pros:
– Highly customizable designs to meet specific customer needs
– Durable and all-welded aluminum hulls suitable for rough conditions
– Strong reputation for building reliable, long-lasting boats
– Suitable for both shallow and deeper water operations
Cons:
– Lead times may be longer due to custom manufacturing process
– Limited pre-built options; most orders are custom
Workskiff – Aluminum Welded Boat Manufacturers
Product Details:
Workskiff designs and manufactures custom aluminum utility boats, including the Commander Series, Utility Series, Tri-Hull Series, Barge Series, Landing Craft Series, and W-Series. These boats are built to order for industrial, government, and commercial applications, featuring heavy-duty #5086 aluminum construction, customized outfitting, and adherence to ABS and ABYC standards.
Technical Parameters:
– Constructed from heavy-duty #5086 aluminum plate
– CAD/CAM engineering with CNC-cut components
– Designed and engineered to ABS (American Bureau of Shipping) and ABYC (American
– Each vessel is Naval Architect-designed and custom built for mission-specific
Application Scenarios:
– Oil spill response for the U.S. Navy and similar agencies
– Hydrographic survey missions for organizations like the Army Corps of Engineers
– Law enforcement, homeland security, research, marine construction, surveying,
– Heavy-duty marine operations such as pushing, towing, and multi-mission duty
Pros:
– Extremely durable and dependable construction designed for harsh environments
– Custom engineering ensures vessels meet exact client needs and mission
– Low-maintenance and long service life—rarely found on the used market due to
– Strict adherence to stringent industry standards (ABS, ABYC) with expert
Cons:
– No pre-built or off-the-shelf models; all boats are built to order, potentially
– Lack of detailed public specifications (e.g., dimensions, engine power, speed)
Munson Boats | Welded Aluminum Workboats | Burlington, WA
Product Details:
Munson Boats manufactures custom welded aluminum workboats, specializing in high speed landing craft designed for government and commercial use. Their boats are made in Burlington, Washington and offered in multiple models (23′ to 65′ series) tailored for diverse operations.
Technical Parameters:
– Custom welded aluminum construction
– Available in multiple series ranging from 23′ to 65′ in length
– Designed for high speed performance
– Lightweight, durable, and low-maintenance materials
Application Scenarios:
– Patrol operations
– Fire and emergency response
– Diving and research activities
– Oil spill response, utility, military, water taxi, fishing, and other
Pros:
– Customizable based on client’s specific needs
– Durable, lightweight, and require low maintenance due to aluminum construction
– Enhanced safety and productivity features to reduce downtime
– Proven design quality and innovation from two generations of experience
Cons:
– No stated disadvantages or limitations were found in the provided content
Custom Aluminum Boats | Lee Shore Boats
Product Details:
Leeshore Boats specializes in custom aluminum vessels, including landing crafts, workboats, patrol boats, crew transport boats, water taxis, and research boats for professional, commercial, and industrial marine requirements.
Technical Parameters:
– Custom-built with heavy-duty marine-grade aluminum
– Models available in range of sizes from 20′ to 60’+ lengths
– Options for outboard, inboard, jet, or sterndrive propulsion systems
– Customized deck layouts, wheelhouses, and cabin configurations
Application Scenarios:
– Transport of personnel and equipment for industry or government agencies
– Marine construction, research, and survey operations
– Water taxi and passenger vessel service in coastal or remote regions
– Patrol, law enforcement, and emergency response on water
Pros:
– Fully customizable design to meet unique client requirements
– Durable, low-maintenance construction suited for tough marine conditions
– Proven designs with attention to safety and operational efficiency
– Experienced in complex, purpose-built vessel fabrication
Cons:
– Lead times for custom builds may be longer than mass-produced boats
– Higher initial investment cost due to custom features and build quality
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
Aluminum Boats | Catamarans | All American Marine | All American Marine designs and manufactures custom aluminum vessels, including | Fully customized vessels designed around client/operator mission requirements In |
ARMOR Marine | Custom Aluminum Boats | Fabrication | Repair | ARMOR Marine specializes in designing, fabricating, and repairing custom |
Velocity Marine and Fabrication | Velocity Marine and Fabrication specializes in building custom aluminum boats | Custom-built to client specifications for diverse marine and commercial | No published technical specifications or performance data (e.g., engine options | www.velocitymarineandfabrication.com |
CUSTOM ALUMINUM BOAT | United States | BARRETT MARINE CO | Barrett Marine Co. specializes in custom marine enclosures, yacht windows, boat | Custom fit ensures optimal protection and aesthetics. Durable materials enhance |
Expertly Crafted Premium Aluminum Boats | ACI Boats | ACI Boats specializes in the design and construction of custom aluminum | Fully customizable designs tailored to specific client needs Durable and | Higher initial cost compared to mass-produced fiberglass boats Longer lead |
Encore Boat Works | Aluminum Boats Built to Perform | Encore Boat Works specializes in manufacturing and restoring high-quality | High level of craftsmanship and attention to detail Customization options | Maintenance requirements are higher compared to fiberglass boats Potentially |
Home – Oquawka Boats | Oquawka Boats manufactures custom-built, aluminum boats primarily for | Highly customizable designs to meet specific customer needs Durable and | Lead times may be longer due to custom manufacturing process Limited pre-built | oquawkaboats.com |
Workskiff – Aluminum Welded Boat Manufacturers | Workskiff designs and manufactures custom aluminum utility boats, including the | Extremely durable and dependable construction designed for harsh environments Cu | No pre-built or off-the-shelf models; all boats are built to order, potentially | workskiff.com |
Munson Boats | Welded Aluminum Workboats | Burlington, WA | Munson Boats manufactures custom welded aluminum workboats, specializing in | Customizable based on client’s specific needs Durable, lightweight, and require |
Custom Aluminum Boats | Lee Shore Boats | Leeshore Boats specializes in custom aluminum vessels, including landing crafts | Fully customizable design to meet unique client requirements Durable, | Lead times for custom builds may be longer than mass-produced boats Higher |
Frequently Asked Questions (FAQs)
How do I find reputable custom commercial boat manufacturers in the USA?
Start by searching online directories, industry associations, and trade shows specializing in marine manufacturing. Check reviews, testimonials, and request references from each manufacturer. Visiting facilities, if possible, and speaking directly with representatives will also help you gauge their credibility and capabilities.
What factors should I consider when choosing a factory for custom commercial boats?
Key factors include the manufacturer’s experience with similar projects, certifications, available customization options, lead times, project management support, and after-sales service. Also, assess their production capacity, innovation track record, and communication style to ensure a good fit.
How can I verify a manufacturer’s quality and credentials?
Ask for proof of industry certifications, insurance, and compliance with marine safety standards. Request case studies, customer references, and photos of past projects. Reputable companies will transparently share this information and may invite you to tour their facility.
What is the typical process for ordering a custom commercial boat?
The process usually starts with initial consultations where you outline your needs and specifications. After design discussions and quotes, the manufacturer creates engineering drawings for your approval. Upon agreement, they’ll start production, keep you updated, and arrange delivery or pickup.
Are there minimum order requirements or specific contract terms to be aware of?
Many manufacturers have minimum order requirements and standard contract terms regarding deposits, payment schedules, warranties, and delivery timelines. Be sure to discuss these upfront, read contracts carefully, and clarify any uncertainties before committing.