Ever wondered what sets the safest, highest-quality food apart from the rest? In today’s market, choosing the right high care food manufacturing partner can make a world of difference—both for your brand’s reputation and your customers’ wellbeing. With so many suppliers out there, how do you know who truly delivers on their promises of safety, hygiene, and innovation?
Discover our side-by-side comparison of top high care food factories and find out how the best in the business can elevate your products. Read on to choose with confidence!
Related Video
What is the different between high risk and high care?
Product Details:
HACCP Mentor provides food safety education and compliance services, including guidance on high care and high risk production area standards, auditor training, food product recall updates, consultant guidance, and online resources such as podcasts.
Technical Parameters:
– High care aims to minimize product contamination from microbiological hazards;
– Products in high care areas undergo a micro reduction process prior to entry.
– High risk areas only contain foods/components that have been cooked or
– Certification bodies (e.g., NCS International) ensure regular auditor training
Application Scenarios:
– Food production facilities implementing or improving hygiene zoning (high care
– Training and calibrating food safety auditors to comply with GFSI and BRC
– Responding to or preventing food product recalls due to contamination or
– Food business operators seeking consultancy or guidance for third-party
Pros:
– Regular and up-to-date auditor training and calibration to ensure compliance
– Access to practical food safety information, networking, and professional
– Guidance for food business owners and managers to independently understand and
– Provides real-world recall and outbreak alerts to help companies proactively
Cons:
– Food safety consultants are not permitted to lead during third-party audits,
– Requires rigorous staff hygiene practices, such as correct hair net use, which
Food Factories: Low Risk, High Risk, High Care – Klipspringer
Product Details:
Klipspringer provides products and solutions for hygiene monitoring, food safety, and compliance tailored to low risk, high risk, and high care food production environments. Offerings include equipment and tools designed to help food manufacturers reduce cross-contamination and uphold strict hygiene standards.
Technical Parameters:
– Products differentiated by suitability for low risk, high risk, and high care
– Constructed from easy-to-clean, non-porous materials
– Compliance with BRCGS and food safety standards
Application Scenarios:
– Use in food production areas classified as low risk (ambient, packaged foods)
– Deployment in high care zones (chilled, ready-to-eat products, before final
– Suitability for high risk areas (where product is exposed post-cooking)
Pros:
– Designed to reduce risks of cross-contamination between production areas
– Helps food manufacturers meet audit and compliance obligations
– Supports clear zoning and management of hygiene protocols
Cons:
– Some products may only be suitable for specific risk zones
– Strict segregation may require additional investment or changes in workflow
Difference between High Risk and High Care Area – IFSQN
Product Details:
The company (IFSQN) offers resources and services centered around food safety, including online forums, food safety manuals, training courses, webinars, and e-consultancy, specifically focusing on GFSI-recognized certification programs such as BRC, SQF, FSSC 22000, and IFS.
Technical Parameters:
– Food safety manuals are tailored for GFSI-recognized certifications (e.g., BRC,
– Offers online and on-demand training courses and webinars.
– E-consultancy services provided for food safety system preparation and
– Specialized GMP and packaging food safety training modules available.
Application Scenarios:
– Organizations seeking certification to GFSI-recognized standards.
– Companies aiming to implement, maintain, or improve food safety management
– Businesses in need of food safety documentation templates, training, or expert
– Food manufacturers or packagers implementing high care or high risk area
Pros:
– Wide range of resources tailored for various food safety certifications.
– Access to a community forum for peer-to-peer support and knowledge sharing.
– Offers both live and on-demand training suitable for global accessibility.
– Comprehensive solutions including manuals, training, and consultancy.
Cons:
– Some resources and trainings may require purchasing or premium membership.
– Information on specific technical features or depth of consultancy is limited
Hazard control by segregation in food factories – PMC
Product Details:
A comprehensive hygiene barrier system for food factories, designed for the segregation and zoning of production areas to protect products from microbiological, chemical, physical, and allergenic contaminants. The system offers up to four levels of barriers: site, factory building, high risk/high hygiene zone, and product enclosure.
Technical Parameters:
– Four potential hygiene barriers: 1) Site (e.g., fencing, landscaping, pest
– Factory segmentation for wet/dry materials, segregation of raw materials and
– Capability to create zones according to HACCP (Hazard Analysis and Critical
– Special consideration for external environmental controls: e.g., security
Application Scenarios:
– Factories producing ready-to-eat (RTE) products requiring protection post
– Facilities needing allergen segregation or compliance with specific label
– Food production for vulnerable populations (infants, elderly, hospital
– Factories handling both low risk (raw, shelf-stable) and high risk (short
Pros:
– Flexible and scalable barrier system tailored to product risk and production
– Improved food safety by minimizing cross-contamination (biological, chemical,
– Enhances brand protection and regulatory compliance for high hygiene demands
– Proactive infrastructure development enables future production of higher risk
Cons:
– Increased complexity and potential capital costs due to additional
– Not all food products may require the highest level of barriers, potentially
Defining risk-based zones for compliance to BRCGS – Techni-K
Product Details:
Techni-K provides consultancy and support services for defining risk-based zones in food production and processing environments to enhance product safety.
Technical Parameters:
– Utilizes risk assessment methodologies based on hazard analysis and the
– Implements zoning protocols such as Low Risk, High Care, High Risk, and Ambient
– Focuses on physical separation, process flow design, and hygiene controls.
Application Scenarios:
– Food manufacturing facilities seeking to minimize cross-contamination risks.
– Production environments requiring clear differentiation between raw and cooked
– Businesses aiming for external certification or compliance with standards like
Pros:
– Tailored risk zoning plans based on specific site needs and hazards.
– Improved alignment with food safety certification requirements.
– Helps reduce the risk of contamination and protect brand reputation.
Cons:
– Implementation may require significant changes to facility layout and processes.
– Potential for increased operational costs due to additional controls and zoning
Maintaining the barrier between high-risk and low-risk environments
Product Details:
Hygienic food production furniture and equipment including stainless steel benches, storage solutions, and automated hygiene stations designed for maintaining barriers between high-risk and low-risk food processing areas.
Technical Parameters:
– Constructed from correct grade of stainless steel or waterproof construction
– Furniture designed with smooth welds and no hidden dirt traps or hollow legs
– Sloped surfaces and in-built drainage points to prevent pooling of water
– Automated hygiene stations and motorised boot washers as alternatives to manual
Application Scenarios:
– Food production facilities with high-care/high-risk and low-risk zones
– Staff changing areas where physical barriers and clean/dirty separation are
– Chilled or frozen storage areas for high-risk ingredients
– Environments requiring frequent and thorough cleaning to reduce contamination
Pros:
– Promotes effective physical and hygienic separation between risk zones to
– Easy to clean design with smooth surfaces and accessible placement for thorough
– Corrosion-resistant materials withstand harsh chemical cleaning and
– Incorporation of automation reduces human error in hygiene protocols
Cons:
– Poorly designed or placed furniture can hinder accessibility, leading to
– Improper material selection (e.g., wrong steel grade, open-ended hollow legs)
High care and a high risk area in the food company
Product Details:
Comprehensive hygienic protocols and area-specific procedures for high-care and high-risk food production environments, including segregated areas, specialized clothing, air quality measures, cleaning protocols, and monitoring programs to prevent product contamination.
Technical Parameters:
– Physical segregation of high-care and high-risk areas from other departments
– Specified air quality measures such as overpressure and filtered air (in
– Detailed changing procedures involving specific order for donning protective
– Environmental monitoring programs to assess effectiveness of footwear controls,
Application Scenarios:
– Food production facilities requiring strict separation between low-risk,
– Environments handling easily contaminated or sensitive food products
– Facilities implementing food safety certifications or compliance with hygiene
Pros:
– Reduces risk of cross-contamination through physical separation and stringent
– Air quality controls and drainage plans minimize contamination risks from
– Distinctive and controlled protective clothing protocols increase monitoring
– Dedicated cleaning materials and waste handling enhance cleanliness and safety
Cons:
– Requires dedicated infrastructure and investment in area segregation,
– May result in increased operational complexity and training requirements for
– Potential logistical challenges in managing separate materials, clothing, and
High Care – My Food Safety.net
Product Details:
Remote consultancy, auditing, training, and information services for food manufacturing businesses, food professionals, students, and graduates, covering all aspects of food safety and manufacturing processes across a broad range of food categories.
Technical Parameters:
– Comprehensive food category coverage including raw meat, poultry, fish, dairy,
– Expertise in food safety topics such as HACCP, cleaning and sanitation,
– Supports compliance, certification, and quality management system (QMS)
– Remote and instant service delivery by experienced professionals
Application Scenarios:
– Food manufacturing businesses seeking expert guidance or audits
– Training and upskilling of food professionals, students, and graduates
– Companies aiming to improve food safety systems and achieve certifications
– Organizations requiring support in maintaining compliance and managing risks in
Pros:
– Wide-ranging coverage across food industry sectors and topics
– Remote, instant access to experienced food manufacturing professionals
– Valuable resource for both operational businesses and individuals in
– Supports business-to-business needs for compliance, auditing, and technical
Cons:
– No specific mention of on-site/physical support—services appear to be primarily
– Level of technical detail about consultancy modalities and deliverables is
Low to High Care Transfer Disinfection – SOS Hygiene
Product Details:
SOS Hygiene provides a range of disinfection, cleaning, and hygiene solutions, including Ozone Transfer Chambers, whole room disinfection equipment, ozone generators, cleaning chemicals, equipment, and hand hygiene products specifically designed for environments requiring low to high care transfer disinfection.
Technical Parameters:
– Ozone Generators available in ranges from 0-60 g/h and premium models from
– Ozone-based transfer chambers and whole room disinfection solutions
– Hand hygiene dispensers and automatic sanitiser and soap dispensers
– Specialist cleaning chemicals for various applications including food &
Application Scenarios:
– Transfer between low care and high care zones in hygiene-critical facilities
– Food and beverage production environments requiring disinfection
– Municipal water treatment plants
– General facility cleaning, odour control, and industrial emissions control
Pros:
– Wide range of product solutions for comprehensive hygiene management
– Advanced disinfection using ozone technology suitable for critical transfer
– Automated and manual dispensing options for hand hygiene
– Specialist chemical options for targeted cleaning and disinfection
Cons:
– Minimum order quantities and purchase thresholds on specific product lines (e.g
– Potential complexity of advanced solutions (e.g., ozone systems) may require
High Care Facilities — RMR Process
Product Details:
RMR Process specializes in designing and managing high-care food processing facilities, offering end-to-end design and project management services for Australian SME food manufacturers. Their services include high-care and entrance control designs (for new or existing sites), advice on incremental scaling and automation, and involvement in food waste, energy saving, and sustainability projects.
Technical Parameters:
– Standard high-care and entrance control designs tailored for food safety
– Supports installation and expansion of process equipment and automation
– Basic factory automation enabling real-time data collection for process
– Solutions designed to be simple, auditor-friendly, and low-cost
Application Scenarios:
– Australian SME food manufacturers seeking to upgrade food safety and high-care
– Incremental scale-up of food production facilities
– Replacing or upgrading process equipment to handle increased throughput
– Manufacturers aiming to implement sustainability, energy-saving, or food waste
Pros:
– Offers end-to-end project management and design tailored to food industry needs
– Low-cost, simple solutions that meet or exceed auditor expectations
– Facilitates incremental scaling without introducing new process bottlenecks
– Enables real-time data collection, boosting productivity and process oversight
Cons:
– Primarily focused on Australian SME food manufacturers, limiting geographic/appl
– Lack of detailed, specific technical specifications for equipment or automation
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
What is the different between high risk and high care? | HACCP Mentor provides food safety education and compliance services, including | Regular and up-to-date auditor training and calibration to ensure compliance | Food safety consultants are not permitted to lead during third-party audits, | haccpmentor.com |
Food Factories: Low Risk, High Risk, High Care – Klipspringer | Klipspringer provides products and solutions for hygiene monitoring, food | Designed to reduce risks of cross-contamination between production areas Helps | Some products may only be suitable for specific risk zones Strict segregation | www.klipspringer.com |
Difference between High Risk and High Care Area – IFSQN | The company (IFSQN) offers resources and services centered around food safety, | Wide range of resources tailored for various food safety certifications. Access | Some resources and trainings may require purchasing or premium membership | www.ifsqn.com |
Hazard control by segregation in food factories – PMC | A comprehensive hygiene barrier system for food factories, designed for the | Flexible and scalable barrier system tailored to product risk and production | Increased complexity and potential capital costs due to additional | pmc.ncbi.nlm.nih.gov |
Defining risk-based zones for compliance to BRCGS – Techni-K | Techni-K provides consultancy and support services for defining risk-based | Tailored risk zoning plans based on specific site needs and hazards. Improved | Implementation may require significant changes to facility layout and processes | techni-k.co.uk |
Maintaining the barrier between high-risk and low-risk environments | Hygienic food production furniture and equipment including stainless steel | Promotes effective physical and hygienic separation between risk zones to | Poorly designed or placed furniture can hinder accessibility, leading to | www.fponthenet.net |
High care and a high risk area in the food company | Comprehensive hygienic protocols and area-specific procedures for high-care and | Reduces risk of cross-contamination through physical separation and stringent | Requires dedicated infrastructure and investment in area segregation, | www.qassurance.com |
High Care – My Food Safety.net | Remote consultancy, auditing, training, and information services for food | Wide-ranging coverage across food industry sectors and topics Remote, instant | No specific mention of on-site/physical support—services appear to be primarily | myfoodsafety.net |
Low to High Care Transfer Disinfection – SOS Hygiene | SOS Hygiene provides a range of disinfection, cleaning, and hygiene solutions, | Wide range of product solutions for comprehensive hygiene management Advanced | Minimum order quantities and purchase thresholds on specific product lines (e.g | soshygiene.com |
High Care Facilities — RMR Process | RMR Process specializes in designing and managing high-care food processing | Offers end-to-end project management and design tailored to food industry | Primarily focused on Australian SME food manufacturers, limiting geographic/appl | www.rmrprocess.com |
Frequently Asked Questions (FAQs)
What should I look for in a high care food manufacturing factory?
Focus on factories with rigorous hygiene controls, certifications like BRC or HACCP, clear traceability systems, and a proven track record with similar products. Modern equipment and transparent processes are also key indicators of a quality facility.
How can I verify a manufacturer’s food safety standards?
Ask to see their certifications and recent audit reports. Reputable manufacturers are happy to share these. You can also request to visit their facility or investigate third-party audits and accreditations.
Why is location important when choosing a manufacturer?
A nearby manufacturer can reduce shipping times and costs, with easier quality checks and site visits. However, overseas options may offer savings or specialized expertise, so weigh your priorities accordingly.
What questions should I ask a potential manufacturer?
Ask about their experience with your product type, capacity for scaling, minimum order quantities, lead times, packaging options, and policies for managing food safety recalls or product issues.
How do I ensure the manufacturer can meet my product’s specific needs?
Share detailed product specifications and requirements early on. Request product samples and test runs, and discuss any customization or compliance needs to confirm they can consistently deliver to your standards.