Thinking about honeycomb panels, but overwhelmed by all the options out there? With so many manufacturers across the USA, finding the right factory can feel like searching for a needle in a haystack. The right supplier makes all the difference—quality, durability, customization, and support all come down to your choice. Ready to simplify your search? Discover the top honeycomb panel manufacturers in the USA and find out which one is the perfect fit for your project. Let’s jump in!

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Honeycomb Core Panel Manufacturer | Kerr Panel

Product Details:
Kerr Panel manufactures custom honeycomb composite panels built to client specifications, offering industry-leading honeycomb core panel technology. They supply panels in various materials, thicknesses, and sizes, suitable for commercial to aerospace grades. Aluminum honeycomb panels are stocked for fast turnaround and are ASTM E84 Class A fire rated. Panels can be as large as 12’ x 36’ and are precision machined with a variety of core, skin, edging, and finishing options.

Technical Parameters:
– Panel sizes up to 12’ x 36’ available (among the largest in the world).
– Core materials: Commercial & Aerospace Grade Aluminum Honeycomb, Polypropylene
– Panel skins: Aluminum, Stainless Steel, Laminate, FRP, Plastic, ABS, Wood,
– All stock panels ASTM E84 Class A fire rated.

Application Scenarios:
– Aerospace (space station panels and aerospace grade honeycomb).
– Amusement park rides.
– Marine, transportation, architectural, clean rooms, solar, and other industries.
– Large panels for structures such as those used at the North/South Pole.

Pros:
– Exceptional strength-to-weight ratio (lighter, stronger panels).
– Highly customizable—built to specific drawings and application requirements.
– Wide range of material and finishing options (including custom machining and
– Rapid turnaround for aluminum honeycomb panel stock.

Cons:
– Custom engineering likely results in higher costs compared to mass-produced
– No explicit mention of field installation/support services.
– Specialized sizes and features may require longer lead times for non-stock

14 Honeycomb Panel Manufacturers in 2025 – Metoree

HyCOMB USA®

Product Details:
HyComb USA specializes in lightweight honeycomb stone panels and composite wall cladding systems. Their products include natural stone (marble, granite, travertine) bonded to an aluminum honeycomb or fiberglass panel for use in construction and design applications.

Technical Parameters:
– Stone thickness: 3mm-6mm attached to 6mm-20mm honeycomb panels
– Panel weight: approximately 3.5-5.5 lbs/sqft (much lighter than solid stone)
– High impact and flexural strength due to aluminum or fiberglass composite
– Panel sizes: up to 1500mm x 3000mm (approx. 5ft x 10ft)

Application Scenarios:
– Building exterior wall cladding and facades
– Interior wall and ceiling panels for commercial and residential spaces
– Elevator cabs, partition walls, and column covers
– Furniture, yacht, aircraft, and RV interiors

Pros:
– Significantly lighter than traditional solid stone, reducing structural load
– Enhanced durability: increased strength and impact resistance versus
– Easy installation with larger panel sizes and simplified anchoring systems
– Improved thermal and acoustic insulation properties

Cons:
– Potential higher initial material cost compared to some traditional cladding
– Limited thickness of the natural stone veneer may restrict deep texturing or
– Requires specialized fabrication and installation techniques

Honeycomb – Hexcel

Product Details:
Hexcel provides HexWeb® honeycomb core materials, available in regular hexagonal or over-expanded cell forms, in more than 700 varieties and a wide range of materials and cell configurations. Specialized industrial products include HexWeb® A10, a formable, flame-resistant honeycomb made from resin-coated Aramid paper. Additional offerings include engineered core and sound attenuating honeycombs (HexWeb® Acousti-Cap®).

Technical Parameters:
– Lightweight core available with regular hexagonal or over-expanded (OX) cell
– Versatility in density, cell size, and other properties
– Wide range of material choices and cell configurations (over 700 varieties)
– HexWeb® A10: formable, flame-resistant, resin-coated Aramid paper honeycomb

Application Scenarios:
– Commercial aerospace structures requiring high stiffness-to-weight ratios
– Industrial sandwich constructions (boat hulls, train interiors, sports
– Automotive crash test barriers for energy absorption
– Aircraft engine sound attenuation (Acousti-Cap® honeycomb)

Pros:
– Exceptional stiffness with minimal weight gain
– Wide selection of materials, cell sizes, and densities for tailored solutions
– Good energy absorption for impact and crash resistance
– Available in flame-resistant and formable variants

Cons:
– Detailed technical limitations are not specified
– May require specialized processing or bonding methods depending on application

Flatiron Panel Products LLC – Manufacturer of a variety of structural …

Product Details:
Flatiron Panel Products manufactures top-quality structural panels in the USA, specializing in aluminum honeycomb panels that are lightweight and high-strength. They offer panels in various designs and materials, including polycarbonate foam, aluminum plywood, polypropylene, and paper core options, with extensive customization and immediate availability through their online store.

Technical Parameters:
– Aluminum honeycomb panels for the highest strength-to-weight ratio
– Panels available in sizes up to 60″ x 300″
– Panel lamination performed on a Grade AA granite surface plate with flatness
– CNC machining with high tolerances and precision, including features such as

Application Scenarios:
– Transit shelter roof panels (e.g., Connect 2.0 Transit Shelter)
– Special projects for entertainment venues (e.g., Universal Studios Hollywood)
– Oversized or complex architectural and industrial projects
– Custom prototyping requiring high strength-to-weight designs

Pros:
– Lightweight yet high strength panels due to aluminum honeycomb core
– Customization to client specifications including complex features and finishes
– Fast response and customer service with immediate availability of stock products
– Advanced manufacturing techniques ensure precision and flatness in panels

Cons:
– Specialization in aluminum honeycomb may limit options for other core materials
– Website provides limited detailed specifications for each specific panel type

Pacific Panels | Aluminum Honeycomb Panels

Product Details:
Aluminum honeycomb panels engineered for high structural strength with minimal weight, featuring a hexagonal honeycomb core sandwiched between two aluminum facings and bonded with a high strength adhesive. Panels are fully customizable in size, shape, and integrated features such as enclosures, endcaps, and hardpoints. Prototyping and CNC routing services available. Manufactured in Oakland, CA.

Technical Parameters:
– High strength-to-weight ratio
– Aluminum honeycomb core with hexagonal structure
– Custom panel sizing available, including oversized panels
– Precision CNC routing for complex and intricate shapes

Application Scenarios:
– Clean rooms
– Elevators
– General projects requiring lightweight and high-strength panel solutions
– Custom structural applications with complex or oversized requirements

Pros:
– Fully customizable panels, including size, shape, and integrated features
– Lightweight yet durable construction for high structural performance
– Expert technical support and 60+ years of manufacturing expertise
– Rapid prototyping and efficient production process with clear communication

Cons:
– Customization may require collaborative design and prototyping, potentially
– Panels ship from Oakland, CA, which could impact shipping times and costs for

Honeycomb Panels Manufacturers and Suppliers in the USA and Canada

Product Details:
Honeycomb panels offered by numerous manufacturers and suppliers across the USA and Canada. Available through custom manufacturers, service companies, distributors, and turnkey systems integrators, with support for custom manufacturing and instant quotes. Made in USA options are available.

Technical Parameters:
– Available with certifications such as AS9100, AS9120, ASME NQA-1, IATF
– Buy American Act and Made in USA compliant options
– Manufacturers provide both custom and standard honeycomb panels

Application Scenarios:
– Aerospace and aviation components (due to AS9100, EASA, and other
– Industrial and manufacturing applications requiring high strength-to-weight
– Projects requiring Buy American Act or Made in USA products

Pros:
– Access to a large network of certified manufacturers and suppliers
– Availability of custom manufacturing services and instant quotes
– Compliance with multiple industry standards and quality certifications

Cons:
– Concrete product specifications (e.g. materials, sizes, thickness) are not
– Some product and supplier details require registration to view full profiles

Honeycomb Core, Honeycomb Panels, Cleanrooms, Composites

Product Details:
Plascore manufactures honeycomb core materials, sandwich panels, and related engineered structures made from aluminum, thermoplastics, and other advanced materials. Products serve aerospace, automotive, marine, industrial, and architectural industries for lightweight structural needs.

Technical Parameters:
– Materials include aluminum, aramid (Nomex), and thermoplastic honeycomb cores
– Variety of cell sizes, densities, and thicknesses available to customize
– Meets industry specifications and regulations such as aerospace standards
– Sandwich panels can be provided with a range of facing materials and adhesives

Application Scenarios:
– Aircraft flooring and interior components
– Rail car and mass transit structures
– Marine bulkheads and decks
– Industrial panels for cleanrooms and controlled environments

Pros:
– Lightweight yet high-strength structural solutions
– Corrosion and chemical resistance (select materials)
– Energy absorption and impact resistance
– Customizable for various shapes, sizes, and performance needs

Cons:
– Rigid honeycomb structures may require specialized fabrication techniques
– Higher initial cost compared to traditional core materials
– Certain honeycomb cores may have limited water resistance if not sealed properly

Honeycomb Core | Honeycomb Panel Manufacturer | HyCOMB

Product Details:
HyCOMB manufactures lightweight veneer panels and honeycomb products including aluminum honeycomb core, honeycomb panels, natural stone honeycomb panels, porcelain honeycomb panels, brick honeycomb panels, and translucent stone panels. The honeycomb cores are made from bonded aluminum foil laminates, and panels are composed of multiple layers such as veneer and honeycomb core, designed for high strength and lighter weight compared to traditional panels.

Technical Parameters:
– 20 years of industry experience and certified to ISO 9001:2015 quality
– Automatic production line for aluminum honeycomb core, aluminum honeycomb
– Products have passed SGS, PSB, and ASTM international testing and
– Participated in compiling 6 national standards for the honeycomb panel industry.

Application Scenarios:
– Architecture (building facades, structural cladding)
– Furniture (lightweight furniture systems)
– Exterior Wall panels
– Interior Decoration

Pros:
– High strength and lightweight, ideal substitute for traditional panels.
– Excellent mechanical properties and energy efficiency.
– International quality certification suitable for global markets (North America,
– Custom processing services including drilling and installation to meet

Cons:
– Limited details on specific panel performance parameters.
– No mention of pricing or cost structure on the page.
– Some product variants (like porcelain, brick, translucent stone panels) are

RelCore

Product Details:
RelCore manufactures aluminum honeycomb core products, available as blocks, slices, and sheets. These are used as high-strength, lightweight sub-components in various structural applications.

Technical Parameters:
– Made from domestically produced, super-cleaned aluminum foil
– Water-based primer applied for corrosion resistance
– Water-based adhesive used to bond honeycomb cells (no solvents used)
– Available in a large range of configurations for different applications

Application Scenarios:
– Architectural panels and structures
– Marine components
– Transportation industry (e.g., vehicle panels)
– Renewable energy equipment
– Aerospace applications

Pros:
– Significant weight savings with high flexural strength and impact resistance
– Outstanding structural properties
– Green manufacturing process with no hazardous solvent emissions
– Made in the USA and uses domestic raw materials

Cons:
– Product is only a sub-component and not a finished system
– Limited detail on specific mechanical properties or tolerances

Comparison Table

Company	Product Details	Pros	Cons	Website
Honeycomb Core Panel Manufacturer	Kerr Panel	Kerr Panel manufactures custom honeycomb composite panels built to client	Exceptional strength-to-weight ratio (lighter, stronger panels). Highly	Custom engineering likely results in higher costs compared to mass-produced
14 Honeycomb Panel Manufacturers in 2025 – Metoree				us.metoree.com
HyCOMB USA®	HyComb USA specializes in lightweight honeycomb stone panels and composite wall	Significantly lighter than traditional solid stone, reducing structural load	Potential higher initial material cost compared to some traditional cladding	www.hycombusa.com
Honeycomb – Hexcel	Hexcel provides HexWeb® honeycomb core materials, available in regular	Exceptional stiffness with minimal weight gain Wide selection of materials,	Detailed technical limitations are not specified May require specialized	www.hexcel.com
Flatiron Panel Products LLC – Manufacturer of a variety of structural …	Flatiron Panel Products manufactures top-quality structural panels in the USA,	Lightweight yet high strength panels due to aluminum honeycomb core Customizatio	Specialization in aluminum honeycomb may limit options for other core	www.flatironpanelproducts.com
Pacific Panels	Aluminum Honeycomb Panels	Aluminum honeycomb panels engineered for high structural strength with minimal	Fully customizable panels, including size, shape, and integrated features Lightw	Customization may require collaborative design and prototyping, potentially
Honeycomb Panels Manufacturers and Suppliers in the USA and Canada	Honeycomb panels offered by numerous manufacturers and suppliers across the USA	Access to a large network of certified manufacturers and suppliers Availability	Concrete product specifications (e.g. materials, sizes, thickness) are not	www.thomasnet.com
Honeycomb Core, Honeycomb Panels, Cleanrooms, Composites	Plascore manufactures honeycomb core materials, sandwich panels, and related	Lightweight yet high-strength structural solutions Corrosion and chemical	Rigid honeycomb structures may require specialized fabrication techniques Higher	www.plascore.com
Honeycomb Core	Honeycomb Panel Manufacturer	HyCOMB	HyCOMB manufactures lightweight veneer panels and honeycomb products including	High strength and lightweight, ideal substitute for traditional panels
RelCore	RelCore manufactures aluminum honeycomb core products, available as blocks,	Significant weight savings with high flexural strength and impact	Product is only a sub-component and not a finished system Limited detail on	www.rel-core.com

Frequently Asked Questions (FAQs)

What should I consider when choosing a honeycomb panel manufacturer in the USA?

Look for manufacturers with a solid reputation, industry certifications, and a track record of supplying quality products. Check their manufacturing capabilities, product range, customization options, and lead times. Customer service, responsiveness, and after-sales support are also important factors.

How can I verify the quality of honeycomb panels produced by a manufacturer?

Request product samples and documentation, such as test reports and certifications (like ISO or ASTM standards). Inquire about their quality control processes, and consider visiting the factory or asking for references from their existing clients to ensure consistent quality.

Are there minimum order requirements when buying from US honeycomb panel manufacturers?

Minimum order quantities (MOQs) vary by manufacturer and product type. Some factories have low MOQs for standard products, while custom or large panels may require higher volumes. Always ask upfront about their MOQ to avoid surprises and ensure they can meet your needs.

Can US honeycomb panel manufacturers provide custom sizes and specifications?

Yes, most reputable manufacturers can produce panels to your specific dimensions, thicknesses, and material requirements. Be clear about your project specs, usage environment, and performance expectations to ensure the manufacturer can deliver exactly what you need.

What is the typical lead time for honeycomb panel orders from US manufacturers?

Lead times depend on order size, customization, and current factory workload. Standard products might ship in 2-4 weeks, while custom orders may take 4-8 weeks or more. Confirm the timeline early in your discussions and consider this in your project planning.